Common Project Mistakes: Visualization, Alarms, and Security

Improved Data Integrity and Easier Compliance with 21 CFR Part 11

Par Pharmaceutical worked with Grantek as part of Par’s corporate data integrity initiative to improve production data quality and regulatory compliance. The project related to fluid beds, which are pieces of equipment used to reduce the moisture content of pharmaceutical powder and granules. The project was to draft corporate data integrity requirements for all control systems across Par Pharmaceutical's industries, and then develop a new system for the fluid bed as a pilot against the new requirements.

Water Authority Leverages Ignition for Faster Processes & Lower Costs

The Arapahoe County Water and Wastewater Authority operates a Collection and Distribution (C/D) system of approximately 30 sites, consisting of waste water lift stations, water wells, storage tanks and booster pump stations serving approximately 3,500 homes and businesses in an eight-square mile area south of Denver, Colorado. The system uses over 30 Rockwell programmable controllers at each site communicating to three Master Terminal Units via serial radios which transmit data across Ethernet radio to a Master PLC, using over 300 message instructions.

New Control System Improves Safety And Compliance For Pharmaceutical Company

Initially, Zendal approached Optomation Systems to tackle their needs for monitoring unmanned storage units holding pharmaceutical final products for their customers. When Optomation introduced Ignition, it rapidly evolved into a larger project with a broader scope to encompass the data acquisition of varied equipment, process control and supervision, alarm notification, data historization, and automatic report generation. The main objective of the project was to implement a system that acts as a data repository for the information collected from the dedicated equipment in the different production areas and auxiliary services, both to satisfy regulatory requirements and prove compliance with CDMO obligations to customers. In addition, the system integrated new production areas into the system and expanded functionality to include control and supervision of several processes. Field devices and sensors are connected to controllers that execute automated sequences, and from Ignition, operators have full access to the operation, just like a traditional SCADA system.